Conference — Monday, February 8
9:00 AM - 4:00 PM (Lunch 12:00 PM - 1:00 PM)

103 Medical Packaging Update

Chair: Kevin Zacharias, Engineering Program Manager, Oliver-Tolas Healthcare Packaging

MDPTC Update: Karen Greene, CPP, Vice President Sales and Technology, Life Packaging Technology LLC

      Committee Mission
      Committee Leadership
      Task Groups and Task Group Leaders
      Next group event
      Contact Information
      Idea Sharing

Distribution Testing — What is the industry doing?: Scott Levy, Packaging Engineer, Distribution Dynamics Lab (DDL)

Panel Discussion — Simulated Distribution Testing. Lessons Learned from a Panel of Industry Experts: Scott Levy, Packaging Engineer, Distribution Dynamics Lab (DDL); Michael L. Troedel, President Troedel & Associates, Inc; and Jennifer Goff (Rees), Supervisor, Packaging Laboratory, Edwards LifeSciences

Medical Device Packaging International Standards Update — A Review of Recent ASTM International Workshop
and Other New Standards Activities:
 Michael L. Troedel, President Troedel & Associates, Inc

      ASTM International Overview
      Upcoming Revisions to ISO 11607
      ASTM Seal Strength(F88) Test Method Revisions Case Study on Validation of Test Methods
      Upcoming Dye Penetration Test Method Improvements Climatic Stressing of Packaging Systems in the Distribution Environment

ISO11607 Update: Michael Scholla, Senior Consultant, Dupont Protection Technologies

The Challenges of Implementing Biopolymer Packaging Materials in the Medical Device Industry: Don Krebs, CPP,
Sr. Packaging Engineer, Edwards LifeSciences

      Biopolymers 101
      Medical Industry Challenges
      Opportunities for Biopolymers in the Future
      Other Opportunities for Sustainability

General Effects of EO and Radiation Sterilization on Devices and Packaging: Lisa Foster, V.P. SteriPro Services, Sterigenics

      Effects of Radiation on materials and components
      Effects of EO on materials and components
      Highlights of AAMI TIR 17 (2008)

The Importance of Seal Integrity and Verification for Sterile Medical Device Packaging: Jane Severin, Director of Technology,
Oliver-Tolas Healthcare Packaging

      Introduction
      Issues Facing Sterile Medical Device Packagers
      What is Package Integrity?
      Focus on Seal Integrity Challenges
      Always important…why even more important now?
      Conclusion: An Example of a Potential Multi-Level Solution

ABOUT THE CHAIR

Kevin Zacharias, Engineering Program Manager, Oliver-Tolas Healthcare Packaging

Kevin Zacharias is an Engineering Program Manager at Oliver-Tolas Healthcare Packaging and is responsible for managing the Product Development Department as well as the OnSite package engineering services program. He has worked in medical packaging for over 17 years and his areas of expertise include package design and validation, process validation, simulated distribution testing, in-line printing systems, ISO 11607 and cost savings analysis. Before joining Oliver-Tolas, Kevin worked as Manager of Packaging Development at Baxter Healthcare and as a Packaging Engineer at Boehringer Mannheim (Roche) Diagnostics. Kevin holds a BS in Packaging from Michigan State University and an MBA from Butler University. He is a member of IoPP.


MDPTC Update

ABSTRACT

Within the IoPP, the institute of packaging professionals, a medical device packaging technical committee MDPTC, exists to help serve the medical device packaging industry. A brief committee update will be presented. My role is as the Task Group Chairperson.

ABOUT THE SPEAKER

Karen Greene, CPP, Vice President Sales and Technology, Life Packaging Technology LLC

Ms. Greene is a tenured package engineering professional with 21 years of experience in the medical device and pharmaceutical packaging industries. The first 7 years of her 28 year career were in the food packaging industry where she held professional positions with Nabisco Brands and Thomas J. Lipton Company.

Her medical device and pharmaceutical packaging experience has included leadership positions with DDL, Inc., Edwards Lifesciences, Ohmeda Medical, IMED Corporation(now Cardinal Health), and Allergan. She has led teams of individuals responsible for medical device and pharmaceutical package development, validation and production implementation and solved many tough problems related to sterile barrier package integrity, package design, test method development and quality related issues. Ms. Greene has worked extensively with off-shore manufacturing operations, facilitating packaging operations transfers and the establishment of packaging lines. She has also led teams responsible for documentation, configuration management and label development and control.

Ms. Greene is currently the Vice President of Sales and Technology for Life Packaging Technology LLC, a packaging engineering services and products firm, focused on the lifesciences industries. She is the Co- President of the southern California Chapter of the Institute of Packaging Professionals, a certified packaging professional (CPP) and is a committee chairperson of the IoPP Medical Device Task Force Group. Ms. Greene is a member of the ASTM F02, Flexible Barrier Packaging committee. She is a graduate of Holy Cross College, Worcester, MA and holds a professional certificate in engineering management from the Univ. of California, San Diego.


Distribution Testing — What is the industry doing?

ABSTRACT

Distribution Simulation is a uniform way of evaluating shipping units through the use of laboratory equipment that subjects the packaging system to specific hazards that may occur within the anticipated distribution environment. Understanding the methodologies behind the processes is vital for medical device manufactures to get their product to market. This presentation will examine the most common methodologies being utilized by medical device manufacturers including ASTM and ISTA procedures. It will also expose the benefits and drawbacks of certain methodologies and offer valid solutions. The presentation will cover significant steps that need to be considered when designing your shipper for distribution simulation and review the problematic scenarios that may arise during the process.

ABOUT THE SPEAKER

Scott Levy, Packaging Engineer, Distribution Dynamics (DDL)

Mr. Scott Levy has been the lead packaging sales engineer at DDL for the last twelve years. He is responsible for training and managing five other sales engineers throughout the United States. He takes responsibility to work one on one with clients to ensure their packaging project complies with industry standards and regulations the first time. He specializes in ISO 11607 and also has an extensive background in shock and vibration testing that crosses all barriers in a vast number of industries.

He is an industry leader in educating medical device manufactures and has spoken on medical device package testing at a number of industry events. He has been published in industry magazines including Pharmaceutical & Medical Packaging News, Healthcare Packaging and Medical Design Technology.

He’s Vice President of the Medical Device Resource Group (MDRG), a coalition of Twin Cities-based companies that together offer the broad expertise needed to successfully develop and market a medical device. Scott is also a member of ASTM and IoPP. Scott received an Industrial Technology Degree, with a concentration in packaging, from the University of Wisconsin, Stout.


Panel Discussion — Simulated Distribution Testing. Lessons Learned from a Panel of Industry Experts

ABOUT THE PANEL

Scott Levy, Packaging Engineer, Distribution Dynamics (DDL)

Mr. Scott Levy has been the lead packaging sales engineer at DDL for the last twelve years. He is responsible for training and managing five other sales engineers throughout the United States. He takes responsibility to work one on one with clients to ensure their packaging project complies with industry standards and regulations the first time. He specializes in ISO 11607 and also has an extensive background in shock and vibration testing that crosses all barriers in a vast number of industries.

Michael L. Troedel, President Troedel & Associates, Inc

Mike has over 35 years of experience in the high volume consumer foods, medical device and flexible packaging industries with such companies as Baxter Healthcare, General Mills, Kraft General Foods, Milprint and Pactiv Corporation. Since starting his own consulting business, he has worked with Cardinal Healthcare, Boston Scientific, Zimmer, Coors-Molson Brewing, Mocon and Gerber Products. Mike has served on a number of university advisory committees, the Board of Directors for the Packaging Education Foundation, the Consultants Council of the Institute of Packaging Professionals (IOPP) and has served six years as Chairman of ASTM Committee F-2 on Flexible Packaging. Mike received the 1996 Baxter Corporate Annual Outstanding Technical Contribution Award and the 1997 Baxter Distinguished Technical Achievement Award. In 2007, Mike received the ASTM Award of Merit, an honorary title of Fellow, for his long term service, leadership and technical contributions to Committee F-2 and the Flexible Packaging Industry.

Jennifer Goff (Rees), Supervisor, Packaging Laboratory, Edwards LifeSciences

Jennifer holds a B.S in Packaging from Michigan State University. Her past experience includes positions with Wyeth Consumer Healthcare and Edwards Lifesciences. Jennifer's responsibilities at Edwards Lifesciences have included: Operations/manufacturing support for equipment validations, cost saving initiatives and material changes. Jennifer manages the Packaging Laboratory for the Packaging Development and Packaging Operations group within Edwards Lifesciences. She is an active member on the ASTM D10 and F02 committees. Attended the international ASTM Committee Meeting last fall. Certified packaging professional (CPP) and a member of IoPP.


Medical Device Packaging International Standards Update — A Review of Recent ASTM International Workshop and Other New Standards Activities

ABSTRACT

This presentation will cover recent ASTM International Standards activities including a brief overview of ASTM Committee F-2 and a recent International Workshop held in Prague, CZ.

      ASTM International Overview
      Upcoming Revisions to ISO 11607
      ASTM Seal Strength(F88) Test Method Revisions Case Study on Validation of Test Methods
      Upcoming Dye Penetration Test Method Improvements Climatic Stressing of Packaging Systems in the Distribution Environment

ABOUT THE SPEAKER

Michael L. Troedel, President Troedel & Associates, Inc

Mike has over 35 years of experience in the high volume consumer foods, medical device and flexible packaging industries with such companies as Baxter Healthcare, General Mills, Kraft General Foods, Milprint and Pactiv Corporation. Since starting his own consulting business, he has worked with Cardinal Healthcare, Boston Scientific, Zimmer, Coors-Molson Brewing, Mocon and Gerber Products. Mike has served on a number of university advisory committees, the Board of Directors for the Packaging Education Foundation, the Consultants Council of the Institute of Packaging Professionals (IOPP) and has served six years as Chairman of ASTM Committee F-2 on Flexible Packaging. Mike received the 1996 Baxter Corporate Annual Outstanding Technical Contribution Award and the 1997 Baxter Distinguished Technical Achievement Award. In 2007, Mike received the ASTM Award of Merit, an honorary title of Fellow, for his long term service, leadership and technical contributions to Committee F-2 and the Flexible Packaging Industry.


ISO11607 Update

ABSTRACT

Information to come.

ABOUT THE SPEAKER

Michael Scholla, Senior Consultant, Dupont Protection Technologies

Dr. Michael H. Scholla is Director, Global Regulatory and Standards within DuPont Medical and Pharmaceutical Protection located in Wilmington, Delaware where he is a member of the medical packaging, medical fabrics and pharmaceutical protection businesses. Mike has a diverse research background with more than 60 publications and six patents to his credit. He is actively involved in several industry groups including: Treasurer and member of the Executive Committee of the Association for the Advancement of Medical Instrumentation (AAMI), member of the Sterilization Standards Board and Committee on Standards Strategy. Mike is also the Convener of ISO TC198 WG7 on Medical Packaging responsible for the harmonized standard ISO/EN 11607. Mike is a member of the editorial board for “Pharmaceutical and Medical Packaging News” and a thirty year member of the American Society for Microbiology. Prior to joining DuPont, he was a member of the faculty at the University of Memphis. Dr. Scholla was awarded the BS and MS degrees in Microbiology from the University of Central Florida and the Ph.D. from North Carolina State University. In 2006, Mike was awarded the Alumni Professional Achievement Award from the Burnett College of Biomedical Sciences at UCF.


The Challenges of Implementing Biopolymer Packaging Materials in the Medical Device Industry

ABSTRACT

This presentation addresses the unique challenges of utilizing sustainable packaging materials in the Medical Device industry and also discuss initiatives that you can create in your organization to improve its environmental impact.

      Biopolymers 101
      Medical Industry Challenges
      Opportunities for Biopolymers in the Future
      Other Opportunities for Sustainability

ABOUT THE SPEAKER

Don Krebs, CPP, Sr. Packaging Engineer, Edwards LifeSciences

Don Krebs is Senior Packaging Engineer of Global Packaging Operations for Edwards Lifesciences in Irvine, CA. He specializes in manufacturing engineering for a variety of Edwards' medical technologies and is currently focused on the company's production of devices at its facility in the Dominican Republic. During Don's time at Edwards he has led and contributed to many "green" packaging initiatives in the Caribbean and is an active participant on Edwards' internal employee-volunteer environmental team, called "Project Green."

Don studied Packaging Science at Michigan State University's School of Packaging. During his time at MSU he worked at Cordis Corporation, a Johnson & Johnson Co., in their facilities in Miami and the Netherlands, where he obtained a process excellence Green Belt certification. Since graduating from MSU, Don has worked for Edwards Lifesciences. Don also is a member of the Board of Directors for the Michigan State University Packaging Alumni Association where he chairs the Young Alumni Committee.


General Effects of EO and Radiation Sterilization on Devices and Packaging

ABSTRACT

The effects of EO and Radiation on healthcare materials and components must be examined by the manufacturer. Previously AAMI TIR 17 (1997), Radiation Sterilization - Material Qualification, provided guidance on these effects, but only examined radiation sterilization. AAMI TIR 17 (2008) has been updated to provide guidance on the effects of EO and other sterilization methods on materials and components. The material constraints and other obstacles will be reviewed regarding EO and Radiation sterilization as they relate to healthcare products.

      Effects of Radiation on materials and components
      Effects of EO on materials and components
      Highlights of AAMI TIR 17 (2008)

ABOUT THE SPEAKER

Lisa Foster, V.P. SteriPro Services, Sterigenics

Lisa Foster began her medical device career at Sterigenics International in 1989. Throughout her tenure, she has held Quality Assurance positions at the facility and the corporate levels. In 1997, Ms. Foster was named Vice President of Quality Assurance for Sterigenics, the world's leading supplier of sterilization and ionization services for the medical devices industry. In 2004, she was promoted to her current position as Vice President of SteriPro® Services. This division of Sterigenics International includes two value-added service offerings, SteriPro Consulting and SteriPro Labs.

She is an Executive Committee Member of the Association for the Advancement of Medical Instrumentation (AAMI) Sterilization Standards Board (invitation only) and serves on the AAMI Sterilization Standards Committee (invitation only). She serves as Co-Chair and ISO delegate to AAMI/ISO/TC 198/WG2 Radiation Sterilization Working Group. She has served as co-chair for the AAMI Radiation Process Control Task Group, which developed TIR 29, Guide for Process Control in Radiation Sterilization during her tenure. She is also an active member of several other AAMI sterilization working groups.In addition, Ms. Foster has been a presenter at numerous industry and FDA training seminars throughout the United States.

Ms. Foster holds a Bachelor of Science in Food and Nutrition from Mississippi University for Women and a Masters of Science in Food Technology from Mississippi State University.


The Importance of Seal Integrity and Verification for Sterile Medical Device Packaging

ABSTRACT

This presentation will cover:

      Introduction: Medical Device Packaging ‘The basic challenges facing medical device manufacturers remain fairly constant while the complexity of the challenges increases constantly.’ This talk will highlight the current state of these constant issues and focus on the increased complexity associated with seal integrity.
      Issues Facing Sterile Medical Device Packagers
    • Seal Integrity and Verification
    • Counterfeiting/Diversion
    • Protecting Brand Integrity
    • Data Standards
    • User Needs
    • Cost Pressures
      What is Package Integrity?
      Focus on Seal Integrity Challenges
      Always important…why even more important now?
    • Nosocomial Infections
    • Microbe Resistance
    • Cost Pressures
    • Global Marketplace
    • Increased Scrutiny
      • Emerging Tests
      Conclusion: An Example of a Potential Multi-Level Solution

ABOUT THE SPEAKER

Jane Severin, Director of Technology, Oliver-Tolas Healthcare Packaging

Dr. Jane Severin is a Director of Technology at Oliver-Tolas Healthcare Packaging. She leads Oliver-Tolas’ team of technical experts and is responsible for the company’s technology strategy, product development and maintenance, and design control. She also oversees Oliver-Tolas’ technical compliance with regulatory standards, test method development and process validation.

Dr. Severin is an IoPP Certified Packaging Professional with a B.S. and a Ph.D. in Packaging from Michigan State University and an MBA from Keller Graduate School of Management. She brings over 20 years experience in the pharmaceutical, healthcare and packaging industries to the organization, with expertise in packaging development and validation, scientific and regulatory affairs, technical problem solving, and sustainability.

Dr. Severin has held engineering and senior management positions in various companies including Schering-Plough Corporation, Cardinal Health, Bayer Corporation and Baxter Healthcare. She is the founder of two consulting companies; PKG (Packaging Knowledge Group), specializing in sustainability programs and strategies, and Med Pack Systems, LLC, serving clients in all aspects of packaging for the medical device and pharmaceutical industries.

In addition, Dr. Severin has been an instructor and adjunct faculty member at Michigan State University’s School of Packaging. She is Six Sigma certified, holds two medical device patents, is a past participant in the Wal-Mart Packaging Sustainability Network and has won several awards for package development.